Custom Cotton Bucket Hat

Custom 100% cotton bucket hats made to order for clubs, sponsors and fan-merchandise programmes. Soft unstructured crown and stitched brim, decorated with your own artwork by embroidery, silk screen or digital print. Chin straps, adjustable cords and reversible builds available. From 200 pcs.

Description

A 100% cotton bucket hat made to order for clubs, sponsors and fan-merchandise programmes. The soft unstructured crown and stitched brim give it the casual look that sells as a summer giveaway, and cotton takes embroidery and print cleanly, so a crest or a sponsor mark stays sharp at hat scale.
Made to your artwork
Every hat is produced from your own artwork rather than from stock branding. That covers a club crest, a sponsor mark, a name, or a pattern running across the crown and brim. Chin straps and adjustable cords are made to the same order, so a club can choose the fit that suits its members.
Material and decoration
The base is 100% cotton, with polyester, cotton-poly and nylon available if you need a different hand-feel or a lower unit cost. Decoration is matched to the fabric: embroidery for small crests and badge detail, silk screen for flat logos in one or two colours, and digital print for full-colour artwork. Digital print on cotton starts at 500 pcs because the fabric is pre-treated before printing; screen print and embroidery have no minimum beyond the standard 200 pcs.
Colours
Colours are taken from our stock fabric range, which lets small and mid-sized runs be matched to a club or sponsor palette without a dyeing lead time. Custom dyeing is available as well: one dye lot is around 2,000 metres of fabric, which works out at roughly 10,000 single-sided bucket hats, so it suits season-long programmes rather than one-off orders.
Typical uses
Matchday giveaways · Season-ticket holder gifts · Membership renewal packs · Sponsor activations · Beach and travel retail
Common questions
Which decoration method should we choose?
Embroidery for small crests and fine detail, silk screen for flat logos in one or two colours, and digital print when the artwork is full-colour. Send us the artwork and we will tell you which method holds the detail best on a bucket hat.
Can you match our exact club or sponsor colours?
Yes. We work to Pantone references and control colour at both the fabric and the print stage. For runs below the custom-dyeing minimum we match your colours through the print or embroidery instead.
Can we add a chin strap or an adjustable cord?
Yes, both. They can be made in a matching or contrasting colour, with a plastic or metal slider, and we can also add a woven label or a small embroidered mark on the strap.
Can the same hat carry a club crest and a sponsor logo?
Yes. A common layout is the crest on the front panel and the sponsor mark on the back or under the brim, so both stay readable without crowding the crest.
Do you also make reversible bucket hats?
Yes. A reversible build is available on the same construction, giving one giveaway item two looks. If the programme is built around two-sided wear, tell us at the quoting stage and we will price that construction.
What about testing for European and US buyers?
Our materials are covered by EN71 and CPSIA test reports, and our material suppliers meet REACH, azo and phthalate requirements. Tell us the standard you need before the order is placed and we will make to it; reports are issued on request. We also hold GRS certification, so recycled-content builds can be quoted when a buyer needs them.

Additional information

Material

100% Cotton (polyester, cotton-poly and nylon available on request)

Size

Kids 54 cm / Youth 56 cm / Adult 58, 60, 62 cm (custom sizes welcome)

Customisation

Chin strap or adjustable cord available

Printing

Embroidery, silk screen, digital print (digital print on cotton from 500 pcs)

Colours

Stock fabric colours; custom dyeing from approx. 10,000 pcs

Packing

100 pcs per carton, carton 40 x 40 x 40 cm, approx. 10 kg

MOQ

200pcs

Sample

7 days, sample fee refundable on orders of 500 pcs or more

Production Time

Around 30 days; rush orders quoted case by case

Certification

EN71 and CPSIA test reports on request; material suppliers meet REACH, azo and phthalate requirements; GRS certified

More Design

CERTIFICATIONS OF OUR PRODUCTS

ORDERING, SAMPLES AND DELIVERY

We have experienced designers. Send us your crest, sponsor logo, website, phone number or any idea you want on the product or on the packaging, and we will prepare the artwork for your approval before production starts.

Yes. Tell us the quantity you need and the date it has to land, and we will put together the best price we can for that volume.

Small or urgent orders usually go by air freight, and larger volumes go by sea to match your schedule. We are one of FedEx’s largest customers locally and hold a yearly contract with them, so the rates and the handling are good. We share tracking so you can follow the shipment yourself.

Yes. We can send a pre-production sample so you can check the artwork, colour and construction before the bulk run starts.

Yes. Tell us which standard your order has to meet and we will produce and test to it — EN71 for the EU, CPSIA for the US, or REACH and AZO-free. Test reports are issued on request. We also hold GRS certification, and our factory is audited to Sedex SMETA and BSCI.

ASK FOR A QUICK QUOTE

We would love to hear from you! Feel free to contact us.  We are happy to answer any questions you may have, just send us a message in the form below. We will contact you within 1 working day, please pay attention to the email with the suffix “@KITEFLAG.COM”.